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Shanyue China Mobile Crushing and Screening Station - Portable Solutions from Leading Suppliers and Factory
The mobile crushing station is a mobile production line that integrates feeders, crushers, screening systems, debris sorting devices and conveyors, and is equipped with a traveling mechanism.
1. Feeding system
In order to ensure uniform feeding, a vibrating feeder is needed to be installed in front of the crusher. After vibrating the materials, they are slowly fed into the crusher. Materials with smaller particles will fall in the gaps between the rods, playing a pre-screening role.
2. Crushing system
The crushing system is the core of the entire equipment. When it works, it crushes ore raw materials into finished materials with small particle sizes to ensure that the crushed materials are granular and reduce the content of flake materials. At the same time, the particle size distribution must be uniform, so the crusher has specific requirements for capacity, efficiency, quality of crushed material. A mobile crushing and screening production line can be composed of multiple crushers.
3. Screening system
The screening system is set up to meet the requirements for particle size sorting. In order to ensure the quality of the crushed material, the blocks with larger sizes that cannot meet the requirements after primary crushing are transported back to the crusher for re-crushing.
4. Conveyor system
The conveyor system has three functions in mobile crushing station. The first is to transport ore between various levels of crushing and screening equipment; secondly, it is used for the return of crushed materials in a closed loop; and finally, it transports the finished materials to different locations for stacking by size difference. The conveying machinery of the mobile crushing station is mainly belt conveyors.
5. Mobile system
The mobile system is divided into two types: crawler type and tire type.
The tire-type mobile station has high chassis and small turning radius, making it easy to drive on roads and quickly enter the construction site. It can save time, have high flexibility, and uses a vehicle-mounted generator set to provide continuous power for the equipment.
The crawler-type mobile station has low center of gravity, smooth movement, low ground contact pressure, good passability, and has good adaptability to mountains and wetlands. It generally adopts a fully hydraulic drive system. The power unit of the crawler-type mobile station has a large driving force, and the position of the equipment can be adjusted by itself during operation, without the need for additional traction equipment.
Frequently Asked Questions
What is a mobile crushing station?
The mobile crushing station is a mobile production line that integrates feeders, crushers, screening systems, debris sorting devices, and conveyors, and is equipped with a traveling mechanism.
How does the feeding system operate?
A vibrating feeder is installed in front of the crusher to ensure uniform feeding. It slowly feeds vibrated materials into the crusher, while smaller particles fall through gaps between the rods, acting as a pre-screening mechanism.
Why is the crushing system considered the core equipment?
It crushes raw ore into granular finished materials with small, uniform particle sizes and reduces flake content. It directly determines the capacity, efficiency, and material quality of the entire production line.
What happens to oversized materials during screening?
The screening system sorts particles by size. Larger blocks that do not meet the required specifications after primary crushing are transported back to the crusher for re-crushing.
What are the three main functions of the conveyor system?
The belt conveyors transport ore between crushing and screening levels, return crushed materials in a closed loop for re-crushing, and transport finished materials to different locations for stacking based on size.
What is the difference between tire-type and crawler-type mobile systems?
The tire-type features a high chassis and small turning radius, making it highly flexible and suitable for road travel. The crawler-type has a low center of gravity, low ground pressure, and a fully hydraulic drive system, offering excellent passability in mountains and wetlands without needing extra traction.