China Shanyue Mobile Crushing and Screening Station - Reliable Supplier and Factory Solutions for Efficient Production
The mobile crushing station is a mobile production line that integrates feeders, crushers, screening systems, debris sorting devices and conveyors, and is equipped with a traveling mechanism.
1. Feeding system
In order to ensure uniform feeding, a vibrating feeder is needed to be installed in front of the crusher. After vibrating the materials, they are slowly fed into the crusher. Materials with smaller particles will fall in the gaps between the rods, playing a pre-screening role.
2. Crushing system
The crushing system is the core of the entire equipment. When it works, it crushes ore raw materials into finished materials with small particle sizes to ensure that the crushed materials are granular and reduce the content of flake materials. At the same time, the particle size distribution must be uniform, so the crusher has specific requirements for capacity, efficiency, quality of crushed material. A mobile crushing and screening production line can be composed of multiple crushers.
3. Screening system
The screening system is set up to meet the requirements for particle size sorting. In order to ensure the quality of the crushed material, the blocks with larger sizes that cannot meet the requirements after primary crushing are transported back to the crusher for re-crushing.
4. Conveyor system
The conveyor system has three functions in mobile crushing station. The first is to transport ore between various levels of crushing and screening equipment; secondly, it is used for the return of crushed materials in a closed loop; and finally, it transports the finished materials to different locations for stacking by size difference. The conveying machinery of the mobile crushing station is mainly belt conveyors.
5. Mobile system
The mobile system is divided into two types: crawler type and tire type.
The tire-type mobile station has high chassis and small turning radius, making it easy to drive on roads and quickly enter the construction site. It can save time, have high flexibility, and uses a vehicle-mounted generator set to provide continuous power for the equipment.
The crawler-type mobile station has low center of gravity, smooth movement, low ground contact pressure, good passability, and has good adaptability to mountains and wetlands. It generally adopts a fully hydraulic drive system. The power unit of the crawler-type mobile station has a large driving force, and the position of the equipment can be adjusted by itself during operation, without the need for additional traction equipment.
Frequently Asked Questions
What is a mobile crushing station?
A mobile crushing station is a complete mobile production line equipped with a traveling mechanism. It seamlessly integrates feeders, crushers, screening systems, debris sorting devices, and conveyors into one efficient unit.
Why is the vibrating feeder important in the feeding system?
The vibrating feeder ensures uniform and slow feeding of materials into the crusher. Additionally, it acts as a pre-screening tool, allowing smaller particles to fall through rod gaps before entering the main crusher.
What is the core function of the crushing system?
As the core of the equipment, the crushing system breaks down raw ore into granular finished materials with a uniform, small particle size while minimizing flake content. It requires high capacity, efficiency, and quality.
How does the screening system improve material quality?
The screening system sorts the crushed materials by particle size. Any larger blocks that do not meet the required specifications are automatically transported back to the crusher for re-crushing.
What are the three main roles of the conveyor system?
The conveyor system (mainly belt conveyors) transports ore between different crushing and screening stages, returns oversized materials in a closed loop for re-crushing, and transports finished materials to respective stacking locations.
What is the difference between tire-type and crawler-type mobile systems?
The tire-type features a high chassis and small turning radius, making it ideal for fast road travel and high flexibility. The crawler-type has a low center of gravity and low ground pressure, making it highly adaptable for tough terrains like mountains and wetlands without needing extra traction equipment.